INFRASTRUCTURE

OUR VERTICAL SETUP

We have established a state-of-the-art infrastructure, well equipped with the latest technology machines and equipment that support us in designing and tailoring different products with supreme efficiency and finishing. To carry out obstacle free operations, we have divided our infrastructure into different units of manufacturing, Fabric Processing, Stitching and Washing.

DESIGNING

Our designing team has excellent knowledge of fashion; Capable of handling buyer’s requirement as well as creating our own styles with different Print, Embroidery techniques by following buyer’s season concepts / theme boards.

Designing floor is Equipped with latest software where the colour separation / accuracy are always meets buyer needs in the products.

SAMPLING

Our design & sample team are always making various proposals to the buyers on the 1st sampling stage to make the “Paper designs into the Product” without dropping any files for any factors.

All the ground sampling teams are well qualified in handling any new type techniques that our buyer proposes. It could be Fabric, Finishing, Printing, Embroidery, Special treatments anything..,

We keep all the records of sampling in safe custody; it can be recalled at any stage of level by our buyers ! ! !

KNITTING & COLLAR MAKING UNIT

(TOPTEX FABRIC)

This CIRCULAR KNITTING unit is tied up with TEXSHANN to meet our entire needs of cloth manufacturing. It is equipped with knitting machines from Singapore; in addition we have got COLLAR & CUFF making machine from China.

Unit contains all sizes of “Dia” machines.

All the Machines are carrying versatile facility with equipment to make all kind of designs in fabrics & Yarn.

All the Machines are attached with LYCRA feeder facility.

Capacity per day : 5 tones of Fabric & 8000 pair of Collar & Cuffs.

EMBROIDERY UNIT

(TOPTEX EMBROIDERY)

This EMBROIDERY unit is tied up with TEXSHANN. It is equipped with Computerized embroidery machines from Japan (TAJIMA).

Any type of embroidery works could be possible to do on any type of fabric.

We are well specialized in using other appliqués such as FELT, RUBBER, 3D FOAMS, CANVAS FABRICS to increase the value to the garments.

In built “Punching Design Makers” are well trained to make floppy at short time of duration to speed up the sampling & production process.

Capacity per day : 12000 pcs

PRINTING DIVISION

(AUTOMATIC / MANUAL PRINTING )

This fully Automatic printing machine “ M & R ” are imported from U.S.A – It is one of the pioneer machines for the garment industry which gives accuracy of quality, Finishing, speedy productions & throughout uniformity on pcs to pcs. We also have the manpower to do Manual Printing also.

Division in built with other equipment’s such as:

  • SCREEN MARKING MACHINE,
  • EXPOSING MACHINE,
  • DRYER & WASHING BOOTH,
  • M&R MACHINES,
  • SUBLIMATION MACHINES,
  • FUSHING MACHINES,
  • COMFORTABLE & LENGTHY PRINTING TABLE;

This helps to get ready of the SCREENS in 2 hrs to begin the printing process.

Very well designed GAS CURING MACHINE (LITTLE Brand) are the more advantage in this unit – the uniformity of the head at all areas (in side the curing area) are the special on this machine ! ! ! This helps to cure the printed panels, garments to maintain the Colour fastness on each garment.

Capacity per day : 12000 pcs

PRINTING DIVISION

(SUBLIMATION SETUP)

We are using world class sophisticated sublimation printing machine from “EPSON”. It is the fastest colour inkjet printer in their class and capable of producing stunning colour outputs.

This printer represent a level of printing technology unprecedented within the Corporate Graphics, It is having high resolution 1440 DPI; so we could print high resolution sharp images and crisp lines. This printing system is perfect for all kind of chest prints and this platform is a highly efficient solution for High Volume Photo Gift and Personalized Product Production.

We could print the garments within 2hours without making any frames / Screens, while using this sublimation prints are everlasting it will not fade and with stands even after several washings.

Capacity per day: 1500 Pcs of Chest Prints

PRINTING DIVISION

(DIGITAL PRINTING SETUP)

This Digital printing machine MIMAKI are imported from JAPAN

We could print any designs of print in 10 minutes without making any design works / screens, this world class “DIRECT GARMENT PRINTING MACHINE” holds new technology (both in Pigment & Discharge base)

It suits well especially for the PHOTO PRINTS – we can do 10 million colours on a design!!!

Capacity per day; 1000 pcs

LACER CUTTING UNIT

(LACER DIVISION)

This division has 2 machines from China.

It is value added machine on the garment field.

Produces “Appliques” for embroidery purposes.

This machine can cut any designs on FELT, RUBBER, 2D FOAMS, CANVAS & any type of fabrics.

100 % accuracy on the designs gives excellent finishing of the embroidery on the garments.

Capacity per day : 8000 sets of Letters (or) any other designs.

GARMENT WASHING PLANT

It is the heart of the project for our business; This plant contains a complete set of “Garment Washing machines, Hydro extractor, Tumbler”  etc..,

The machines with various capacity (5-15 kgs, 16-50 kgs, 51-100 kgs, 101-150 kgs, 151-250 kgs) are imported from Hong Kong – Brand; NGAI SHING

It is one of the pioneer machine for the washing process.

The machines are fully automatic & numeric control which assures “Uniformity of the quality” on piece to piece.

We can do all type of washing like,

  • SILICON WASH
  • FIXING WASH
  • SOFTNER WASH
  • STONE WASH
  • ENZYME WASH
  • BIO WASH
  • CLEAN (OR) DRY BIO WASH
  • ACID WASH
  • CRINCKLE WASH
  • BALL WASH
  • VINTAGE WASH

In order to deliver excellent quality to our buyers; we use chemicals only from “world leaders” who produce Eco free chemicals.

Capacity per day : 12000 pcs

GARMENT PRODUCTION
(UNIT-1) 

The factory is located in a Secured isolated site free from any obstacle to access the work force.

It is 3 floor with 20000 sq ft build up area & 3000 sq ft open space – gives good atmosphere for working.

All the basic needs for the Staffs, Workers are in built in the factory; it contains Facility, safety, atmosphere, situation in happy to work… We are confident that this will reflect on the final products.

Contains 100 sewing machines along with Band knife Cutting, Checking, Ironing & Packing machines and other required latest set-ups for quality output of the garments.

All the machines are imported from the “world leader of sewing machine manufacturer”.

We have a complete TEAM of staffs who are well qualified to monitor & control quality systems; start from SIZE-SET till SHIPMENTS.

We are built up with concrete quality policy which follows international quality systems (or) capable to meet our BUYERS own standards.

Capacity per day; 5,000 pcs of Basic T-shirts (or) 3500pcs of Polos

In house TESTING LABORATORY which is under construction. We planned to add sophisticated machines to check and comfort quality of the garments start from yarn to Final packing.This is going to be the platform for our “Quality Commitments” to our Buyers.

GARMENT PRODUCTION (UNIT-2)

The factory is located in a Secured isolated site free from any obstacle to access the work force.

It is 1 floor with 7500 sq ft build up area & 2000 sq ft open space – gives good atmosphere for working.

All the basic needs for the Staffs, Workers are in built in the factory; it contains Facility, safety, atmosphere, situation in happy to work… We are confident that this will reflect on the final products.

Contains 60 sewing machines along with Band knife Cutting, Checking, Ironing & Packing machines and other required latest set-ups for quality output of the garments.

All the machines are imported from the “world leader of sewing machine manufacturer”.

We have a complete TEAM of staffs who are well qualified to monitor & control quality systems; start from SIZE-SET till SHIPMENTS.

We are built up with concrete quality policy which follows international quality systems (or) capable to meet our BUYERS own standards.

Capacity per day; 3,000 pcs of Basic T-shirts(or) 2000pcs of Polos